Design and Manufacture

From Complex Sensor Challenges
to Production‑Ready Solutions


What does Solsta’s
Design & Manufacture Hub do?

Solsta designs and manufactures optical, electronic and sensor subsystems for defence, biomedical and industrial applications. We bring together engineering expertise, specialist assembly and long-term production support to help you move from concept to a reliable, manufacturable solution.

Whether you need a new subsystem, an existing design improved or a replacement for an unsupported product, our specialists can help. We consider performance, manufacturability and ongoing supply together, supporting your product from initial requirements through production and lifecycle management.


How Can We Help?

Sensor & Optical Design

Optical detection, illumination and sensor integration tailored to your application.

Electronics & Firmware

Analogue and digital electronics, embedded control, signal processing and communications.

Mechanical Engineering

Precision housings, ruggedisation, materials selection and thermal and stress analysis.

Design Optimisation

Improve existing designs for manufacture, assembly, reliability, cost and servicing.

Specialist Manufacturing

Cleanroom optical assembly, precision alignment, nitrogen-purged builds and component-level traceability.

Lifecycle Support

Reverse engineering, obsolescence management and engineering support for ongoing production.


Which Industries and Markets Does Solsta Serve?

Solsta’s Design and Manufacture Hub supports defence, biomedical and industrial OEMs, with work spanning defence sensing, biomedical instrumentation, industrial automation and navigation.


How Does a Project Move from Concept to Production?

Our UK and US manufacturing capabilities support production planning, with controlled documentation and traceability. As part of Solid State Group, we can also draw on expertise in embedded computing, imaging and power systems.

Define Requirements
Assess Feasibility
Design & Prototype
Validate
Manufacture & Support

How Has Solsta Helped Businesses Overcome Real-World Engineering Challenges?

From complex design requirements to manufacturing challenges, discover how Solsta has helped businesses develop practical, innovative solutions. Explore our case studies to see our engineering expertise in action.


Contact Us for More Information

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